19 Engine Problem Diagnosis and
Tune-Up . . . . . . . . . . . . . . . . . . . . . 381
What Is a Tune-Up?, Tune-Up Safety, Preliminary
Inspection, Evaluating the Engine and Its Systems,
Valve Adjustment, Tune-Up Parts Replacement,
Tune-Up Adjustments, General Tune-Up Rules
Section 5 Engine Overhaul
20 Engine Removal, Disassembly, and
Cleaning . . . . . . . . . . . . . . . . . . . . . 397
Engine Identification, Is Engine Removal
Necessary?, Engine Overhaul, Preparing for Engine
Removal, Removing the Transmission with the
Engine, Engine Removal, Engine Disassembly,
Cleaning Engine Parts
21 Short Block Rebuilding and
Machining . . . . . . . . . . . . . . . . . . . 421
Cylinder Block Service, Cylinder Honing and
Deglazing, Block Boring, Camshaft and Balancer
Bearing Installation, Core Plug Installation,
Crankshaft Service, Installing the Rear Main Oil
Seal, Main Bearing and Crankshaft Installation,
Piston Service, Piston Pin Service, Connecting Rod
Service, Installing Piston Rings, Installing the Piston
and Rod Assembly, Engine Balancing, Balancer
Shaft Service
22 Top End Rebuilding and
Machining . . . . . . . . . . . . . . . . . . . 465
Cylinder Head Problems, Diesel Precombustion
Chamber Service, Head Disassembly, Valve Guide
Service, Valve Seat Reconditioning, Valve Seat
Resurfacing, Valve Seat Machine, Valve Grinding,
Valve Spring Service, Cylinder Head Reassembly,
Rocker Arm Stud Service, In-Vehicle Valve Seal
Service, Camshaft Service, OHC Bearing Service,
Rocker Assembly Service, Push Rod Service, Lifter
(Tappet) Service
23 Front End Service . . . . . . . . . . . . . . 501
In-Vehicle Timing Mechanism Service, Timing
Chain Service, Timing Belt Service, Timing Gear
Service, Engine Front Cover Service, Vibration
Damper Installation
24 Engine Reassembly, Installation,
Startup, and Break-In . . . . . . . . . . . 515
General Engine Assembly Rules, Engine Reassembly,
Cylinder Head Installation, Lifter Installation, Intake
Manifold Installation, Check the Thermostat, Exhaust
Manifold Installation, Camshaft Housing Installation,
Overhead Camshaft Installation, Assembling the
Valve Train, Camshaft and Valve Cover Installation,
Painting the Engine, Final Engine Assembly,
Installing the Engine in the Vehicle, Engine Startup,
Engine Break-In, Customer Delivery
Section 6 ASE Certification
and Careers
25 ASE Engine Certification . . . . . . . . . 545
ASE, Voluntary Certification, Benefits of ASE
Certification, Test Categories, Who Can Take ASE
Tests?, Test Locations and Dates, Test Results, Test
Taking Techniques, More Information
26 Career Success . . . . . . . . . . . . . . . . 553
Dependability, Team Effort, Constantly Learn, Work
Quality, Work Speed, Earnings, Types of Shops,
Work Clothes, Shop Supervisor and Service Writer,
Parts Department, Advancement in Automotive
Technology, Entrepreneurship
OBD II Trouble Codes . . . . . . . . . . . . . 559
Useful Tables . . . . . . . . . . . . . . . . . . . . 565
Acknowledgments . . . . . . . . . . . . . . . . 568
Glossary . . . . . . . . . . . . . . . . . . . . . . . . 569
Index . . . . . . . . . . . . . . . . . . . . . . . . . . 585
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